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Understanding currents in DC/DC buck converter input capacitors

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All buck converters need capacitors on the input. Actually, in a perfect world, if the supply had zero output impedance and infinite current capacity and the tracks had zero resistance or inductance, you wouldn’t need input capacitors. But since this is infinitesimally unlikely, it’s best to assume that your buck converter will need input capacitors.

Input capacitors store the charge that supplies the current pulse when the high-side switch turns on; they are recharged by the input supply when the high-side switch is off (Figure 1).

Figure 1 The above diagram shows simplified current waveform in the input capacitor current during the buck DC/DC switching cycle, assuming infinite output inductance. Source: Texas Instruments

The switching action of the buck converter charges and discharges the input capacitor, causing the voltage across it to rise and fall. This voltage change represents the input voltage ripple of the converter at the switching frequency. The input capacitor filters the input current pulses to minimize the ripple on the input supply voltage.

The amount of capacitance governs the voltage ripple, so the capacitor must be rated to withstand the root-mean-square (RMS) current ripple. The RMS current calculation assumes the presence of only one input capacitor, with no equivalent series resistance (ESR) or equivalent series inductance (ESL). The finite output inductance accounts for the current ripple on the input side, as shown in Figure 2.

Figure 2 Input capacitor ripple current and calculated RMS current are displayed by TI’s Power Stage Designer software. Source: Texas Instruments

Current sharing between parallel input capacitors

Most practical implementations use multiple input capacitors in parallel to provide the required capacitance. These capacitors often include a small-value, high-frequency multilayer ceramic capacitor (MLCC), for example, 100 nF. One or more larger MLCCs (10 µF or 22 µF) are used, and sometimes accompany a polarized large-value bulk capacitor (100 µF).

Each capacitor is performing similar yet different functions; the high-frequency MLCC decouples fast transient currents caused by the MOSFET switching process in DC/DC converter. The larger MLCCs source the current pulses to the converter at the switching frequency and its harmonics. The bulk capacitor supplies the current required to respond to output load transients when the impedance of the input source means that it cannot respond as quickly.

Where used, a large bulk capacitor has a significant ESR, which provides some damping of the input filter’s Q factor. Depending on its equivalent impedance at the switching frequency relative to the ceramic capacitors, the capacitor may also have significant RMS current at the switching frequency.

The datasheet of a bulk capacitor specifies a maximum RMS current rating to prevent self-heating and ensure that its lifetime is not degraded. The MLCCs have a much smaller ESR and correspondingly much less self-heating because of the RMS current. Even so, circuit designers sometimes overlook the maximum RMS current specified in ceramic capacitor datasheets. Therefore, it is important to understand the RMS currents in each of the individual input capacitors.

If you are using multiple larger MLCCs, you can combine them and enter the equivalent capacitance into the current-sharing calculator for calculating RMS currents in parallel input capacitors. The calculation of RMS current considers the fundamental frequency only. Nonetheless, this calculation tool is a useful refinement of the single input capacitor RMS current calculation.

Consider an application where VIN = 9 V, VOUT = 3 V, IOUT = 12.4 A, fSW = 440 kHz and L = 1 µH. The three parallel input capacitors could then be 100 nF (MLCC), ESR = 30 mΩ, ESL = 0.5 nH; 10 µF (MLCC), ESR = 2 mΩ, ESL = 2 nH; and 100 µF (bulk), ESR = 25 mΩ, ESL = 5 nH. The ESL here includes the PCB track inductance.

Figure 3 shows the capacitor current-sharing calculator results for this example. The 100-nF capacitor draws a low RMS current of 40 mA as expected. The larger MLCC and bulk capacitors divide their RMS currents more evenly at 4.77 A and 5.42 A, respectively.

Figure 3 Output is shown from TI’s Power Stage Designer capacitor current-sharing calculator. Source: Texas Instruments

In reality, the actual capacitance of the 10-µF MLCC is somewhat lower because of the voltage applied. For example, a 10-µF, 25-V X7R MLCC in an 0805 package might only provide 30% of its rated capacitance when biased at 12 V, in which case the large bulk capacitor’s current is 6.38 A, which may exceed its RMS rating.

The solution is to use a larger capacitor package size and parallel multiple capacitors. For example, a 10-µF, 25-V X7R MLCC in a 1210 package retains 80% of its rated capacitance when biased at 12 V. Three of these capacitors have a total effective value of 24 µF when used for C2 in the capacitor current-sharing calculator.

Using these capacitors in parallel reduces the RMS current in the large bulk capacitor to 3.07 A, which is more manageable. Placing the three 10-µF MLCCs in parallel also reduces the overall ESR and ESL of the C2 branch by a factor of three.

The low capacitance of the 100-nF MLCC and its relatively high ESR mean that this capacitor plays little part in sourcing the current at the switching frequency and its lower-order harmonics. The function of this capacitor is to decouple nanosecond current transients seen at the switching instants of the DC/DC converter’s MOSFETs. Designers often refer to it as the high-frequency capacitor.

In order to be effective, it’s essential to place the high-frequency capacitor as close as possible to the input voltage and ground terminals of the regulator using the shortest (lowest inductance) PCB routing possible. Otherwise, the parasitic inductance of the tracks will prevent this high-frequency capacitor from decoupling the high-frequency harmonics of the switching frequency.

It’s also important to use as small a package as possible to minimize the ESL of the capacitor. A high-frequency capacitor with a value of <100 nF can be beneficial for decoupling at a specific frequency when compared to its ESR and impedance curve. A smaller capacitor will have a higher self-resonance frequency.

Similarly, always place the larger MLCCs as close as possible to the converter to minimize their parasitic track inductance and maximize their effectiveness at the switching frequency and its harmonics.

Figure 3 also shows that, although the overall RMS current in the overall input capacitor (were it a single equivalent capacitor) is 6 A, the sum of RMS currents in the C1, C2 and C3 branches is >6 A and does not follow Kirchhoff’s current law. The law only applies to the instantaneous values, or to the complex addition of the time-varying and phase-shifted currents.

Using PSpice for TI or TINA-TI software

Designers who need more than three input capacitor branches for their applications can use PSpice for TI simulation software or TINA-TI software. These tools enable more complex RMS current calculations, including harmonics alongside the fundamental switching frequency and the use of a more sophisticated model for the capacitor, which captures the frequency-dependent nature of the ESR.

TINA-TI software can compute the RMS current in each capacitor branch in the following way: run the simulation, click the desired current waveform to select it, and from the Process menu option in the waveform window, select Averages. TINA-TI software uses a numerical integration over the start and end display times of the simulation to calculate the RMS current.

Figure 4 shows the simulation view. For clarity in this example, we omitted the 100-nF capacitor because its current is very low and contributes to ringing at the switching edges. The Power Stage Designer software analysis of the total input capacitor current waveform for the converter calculates the input current (IIN), which is 6 ARMS, the same value as for Figure 2.

Figure 4 Output from TINA-TI software shows the capacitor branch current waveforms and calculated RMS current in C2. Source: Texas Instruments

The capacitor current waveforms in each branch are quite different compared to the idealized trapezoidal waveform that ignores their ESR and ESL. This difference has implications for DC/DC converters such as the TI LM60440, which has two parallel voltage input (VIN) and ground (GND) pins.

The mirror-image pin configuration enables designers to connect two identical parallel input loops, meaning that they can place double input capacitance (both high frequency and bulk) in parallel close to the two pairs of power input (PVIN) and power ground (PGND) pins. The two parallel current loops also halve the effective parasitic inductance.

In addition, the two mirrored-input current loops have equal and opposite magnetic fields, allowing some H-field cancellation that further reduces the parasitic inductance (Figure 5). Figure 4 suggests that if you don’t carefully match the parallel loops in capacitor values, ESR, ESL and layout for equal parasitic impedances, then the current in the parallel capacitor paths can differ significantly.

Figure 5 Parallel input and output loops are shown in a symmetrical “butterfly” layout. Source: Texas Instruments

Software tool use considerations

To correctly specify input capacitors for buck DC/DC converters, you must know the RMS currents in the capacitors. You can estimate the currents from equations, or more simply by using software tools like TI’s Power Stage Designer. You can also use this tool to estimate the currents in up to three parallel input capacitor branches, as commonly used in practical converter designs.

More complex simulation packages such as TINA-TI software or PSpice for TI can compute the currents, including harmonics and fundamental frequencies. These tools can also model frequency-dependent parasitic impedance and many more parallel branches, illustrating the importance of matching the input capacitor combinations in mirrored input butterfly layouts.

Dr. Dan Tooth is Member of Group Technical Staff at Texas Instruments. He joined TI in 2007 and has been a field application engineer for over 17 years. He is responsible for supporting TI’s analog and power product portfolio in ADAS, EV and diverse industrial applications.

Dr. Jim Perkins Senior Member of Technical Staff at Texas Instruments. He joined TI in 2011 as part of the acquisition of National Semiconductor and has been a field application engineer for over 25 years. He is now mainly responsible for supporting TI’s analog and power product portfolio in grid infrastructure applications such as EV charging and smart metering.

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